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PST Line I · In-line 3D Sputtering Coating SystemAt long last there is a modern, fully-automated alternative to traditional manual varnishing and metallisation processes. Efficient and eco-friendly, the Tapematic PST Line I is a revolution in the world of manufacturing.

PST Line I · In-line 3D Sputtering Coating System

Substrate
Substrate material
ABS, PE, HDPE, PC, PS, PA, PET, PVC, SAN, PPA, PP, PMMA, POM, Glass, Metal
Substrate dimension
Ø 56 x 90 h mm (Custom dimension upon request)
Handling process
Loading
Automated robot sorting system
Transport
Modular plastic chain conveyor system
Reject
Reject identification via RFID technology
Quality check
3D vision system
Offloading
Automated discharge, multiple boxes
Clean room environment
Built in class 100 Hepa filter
Surface preparation
Surface cleaning
Air deioniser and dust removal station
Brush cleaning
Multiple controlled brush stations
Flame treatment
Multiple controlled burners
Plasma treatment
Multiple robotized torches
Coating process
Lacquer
High solid UV curable lacquer
Spray
High-performance spray coating system
Flash off
Controlled quartz infrared oven
Curing
Water cooled 3D UV lamps
Sputtering process
Target material
Aluminum, Silver, Gold, Stainless Steel, Chrome, Copper, Titanium
Vacuum chamber
Load lock system to maintain consistent high vacuum
Production
Cycle time
Up to 4800 pcs/hr
Yield
95%
Up-time
85%
Physical
Dimensions
14500 w x 3000 l x 2100 h mm (Depending on configuration)
Weight
4000 kg
Utilities
Power
400V 3 phase 50/60 Hz 45 kW
Air
6 bar 600 N l/min
Vacuum
- 0.8 bar 10 m3/hr
Water (Sputtering modules)
5 bar 34 lt./min, 16-18°C, pH 6-8, dH 4-8
Water (Coating modules)
3 bar 40 lt./min, 16-18°C, deionized, <10 μS
Argon
2 bar, 50 sccm, purity 99.999%
Environment
Working area
16 m x 5 m ceiling height minimum 3 m
Temperature
18 - 24 °C
Relative Humidity
35 - 55% non condensing
Safety
CE
Complies with all current regulations
Patents
European patents granted
EP2500448B1, EP3015176B1, EP2692450B1
United States patent granted
US9487857
VIDEO
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Tapematic Head office
Tel
+39 039 6010145
Email
Address
Via Vimercate 42
20876 Ornago MB
Italy
Tapematic Head office
Tel
+39 039 6010145
Email
Address
Via Vimercate 42
20876 Ornago MB
Italy
Tapematic USA
Tel
+1 407 852 1901
Email
Address
6881 Kingspointe Parkway
Suite A-9
Orlando Florida 32819 USA
Tapematic UK
Tel
+44 1787 220266
Email
Address
Hangar 3 Lodge Farm
Nightingale Hall Road
Earls Colne Airfield
Colchester Essex CO6 2NR
TAPEMATIC CHINA
Tel
+852 9661 9777
Email
Address
Flat F.2/F, Block 1
Tung Chun Industrial Building
9-11 Cheung Wing road
Kwai Chung, New Territories, Hong Kong
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